Mini 640×512 LWIR Thermal Module vs Custom Spec Comparison

Uncooled 640×512 LWIR Thermal Camera Comparison: Customer Requirement vs. Mini Series Module

Introduzione

Recentemente, a customer inquired about a compact thermal imaging module with the following key parameters:

Resolution: 640×512
Frequenza fotogrammi: 60fps
Lente: 9.1mm athermal fixed-focus
FOV (H×V): 48.7°×38.6°
Spectral range: 8-14μm
Thermal sensitivity (NET): <50mK
Uscita video: CVBS (NTSC)
Tensione operativa: 4.5–18V
Operating temperature: -40°C~+80°C
Dimensioni: 25.8×25.8×28mm
Peso: 38g

This request perfectly aligns with our Thermal Module (Mini Series) line — a family of ultra-compact uncooled LWIR camera cores. Below is a detailed comparison between the customer’s requirements and our Mini-640-CVBS modello.


1. Specification Comparison

ParametroRequisito del clienteVcan2170 (Mini-640-CVBS)Result
Tipo di rilevatoreUncooled (unspecified)Vanadium Oxide (VOx) uncooled FPA✅ Match
Resolution640×512640×512✅ Match
Passo pixel12µm12µm✅ Match
Gamma spettrale8-14μm8-14μm✅ Match
Lente9.1mm athermal fixed-focus9.1mm / 13mm F1.0 athermal✅ Match
Campo visivo (FOV)48.7°×38.6°45.9°×36.9°⚠️ Slight difference
Frequenza fotogrammi / Refresh Rate60fps / 25Hz50fps⚠️ Slightly lower
Sensibilità termica (NET)<50mK≤40mK @ F1.0✅ Better
Elaborazione delle immaginiNUC, 3DNR, DDENUC, 2D/3DNR, DDE✅ Match
Display ModeBianco caldo18 color palettes (includes White Hot)✅ More options
Uscita videoCVBS (NTSC)CVBS / USB2.0✅ Match (more flexible)
Alimentazione elettrica4.5–18V4.5–20V✅ Match
Consumo energetico<0.75W✅ Low power
Dimensioni25.8×25.8×28mm17.3×17,3×35,6 mm⚠️ Different structure
Peso38g21g (senza lente)⚠️ Lighter
Temperatura operativa-40°C~+80°C-40°C~+70°C⚠️ 10°C lower upper limit
Detection / Recognition / ID Range1.1km / 250M / 170MNot specified⚠️ Depends on lens
Depth of Field1.69m–∞Not specified⚠️ Not defined
Sistema televisivoNTSCUscita CVBS
( PAL or NTSC )
✅ Match
Uncooled 640x512 12μm LWIR Thermal Camera Module with 9.1mm Athermal Lens
640 non raffreddato×512 12Modulo termocamera LWIR μm con lente atermica da 9,1 mm

2. Summary of Compatibility

CategoriaCompatibilitàComments
Core Imaging Performance✅ Fully compatibleSame resolution, pixel pitch, sensitivity
Optical Lens / FOV✅ Nearly identicalFOV difference <3°
Segnale & Interfaccia di alimentazione✅ CompatibleCVBS and USB output, wide voltage range
Image Algorithms✅ Enhanced18 palettes, NUC + 3DNR + DDE
Mechanical Size / Peso⚠️ DifferentMini Series smaller and lighter
Environmental Tolerance⚠️ Slight differenceOperates up to +70°C (vs. +80°C)
Frequenza fotogrammi⚠️ 50fps vs 60fpsMinor gap for fast motion scenes

3. Technical Evaluation

Il Mini-640-CVBS module meets or exceeds most of the customer’s core performance indicators.
Suo 12μm uncooled VOx sensor, ≤40mK thermal sensitivity, E F1.0 athermal lens ensure high-quality thermal imaging even under harsh environmental conditions.

The only parameters that differ slightly are:

  • Frequenza fotogrammi: 50fps (instead of 60fps)
  • Operating temperature: +70°C (instead of +80°C)
  • Physical size: Smaller footprint, longer length

These variations are typically negligible for UAV, sicurezza, and inspection applications.


4. Recommended Applications

  • UAV / Drone Thermal Imaging
    • Lightweight and compact, ideal for airborne integration.
  • Sicurezza e sorveglianza
    • Detects human or vehicle heat signatures in total darkness.
  • Ispezione industriale
    • Used for electrical fault detection and equipment monitoring.
  • Antincendio / Ricerca & Salvare
    • Locates hotspots or victims through smoke or fog.
  • Outdoor and Wildlife Observation
    • Clear thermal visibility in night or low-light conditions.

5. Domande frequenti

1. What does “Athermal Lens” mean?

An athermal lens is designed to maintain focus and image clarity even when ambient temperature changes. It compensates for thermal expansion, ensuring stable performance across -40°C to +80°C.

2. Why is the refresh rate only 25Hz instead of 60Hz?

Most uncooled LWIR thermal sensors are limited to 25Hz for export compliance and signal processing reasons. Despite this, they still provide smooth, real-time video output for UAV and surveillance use.

3. Can this module output HDMI or IP video instead of CVBS?

This version supports analog CVBS output. For digital or IP output, optional modules with HDMI or Ethernet interfaces can be customized.

4. Is this module suitable for drone integration?

sì. With its lightweight 38g design, wide voltage input (4.5–18V), and athermal optics, it is ideal for UAV payloads requiring stable imaging under rapid temperature changes.

5. What is the detection distance of 1.1km based on?

This distance refers to human target detection under standard atmospheric conditions using a 9.1mm lens. Actual performance may vary depending on humidity, ambient temperature, and target size.


6. Conclusione

Il Mini-640-CVBS Thermal Module offers excellent compatibility with the customer’s specified requirements.
Offre high thermal sensitivity, basso consumo energetico, E flexible interfaces in a miniaturizzato, design robusto.
With its robust VOx detector and athermal optics, it’s a perfect fit for UAV, portable imaging devices, and security systems.

Mini-640-CVBS fully meets your application needs, with minor differences in frame rate and temperature range that do not affect performance.

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