Mini 640×512 LWIR Thermal Module vs Custom Spec Comparison

Uncooled 640×512 LWIR Thermal Camera Comparison: Customer Requirement vs. Mini Series Module

Einführung

Kürzlich, a customer inquired about a compact thermal imaging module with the following key parameters:

Auflösung: 640×512
Bildrate: 60fps
Linse: 9.1mm athermal fixed-focus
Sichtfeld (H×V): 48.7°×38.6°
Spectral range: 8-14μm
Thermal sensitivity (NETD): <50mK
Videoausgabe: CVBS (NTSC)
Betriebsspannung: 4.5–18V
Operating temperature: -40°C~+80°C
Maße: 25.8×25.8×28mm
Gewicht: 38G

This request perfectly aligns with our Thermal Module (Mini Series) line — a family of ultra-compact uncooled LWIR camera cores. Below is a detailed comparison between the customer’s requirements and our Mini-640-CVBS Modell.


1. Specification Comparison

ParameterKundenanforderungVcan2170 (Mini-640-CVBS)Result
DetektortypUncooled (unspecified)Vanadium Oxide (VOx) uncooled FPA✅ Match
Auflösung640×512640×512✅ Match
Pixelabstand12μm12μm✅ Match
Spektralbereich8-14μm8-14μm✅ Match
Linse9.1mm athermal fixed-focus9.1Millimeter / 13mm F1.0 athermal✅ Match
Sichtfeld (Sichtfeld)48.7°×38.6°45.9°×36.9°⚠️ Slight difference
Bildrate / Refresh Rate60fps / 25Hz50fps⚠️ Slightly lower
Thermische Empfindlichkeit (NETD)<50mK≤40mK @ F1.0✅ Better
BildverarbeitungNUC, 3DNR, DDENUC, 2D/3DNR, DDE✅ Match
Display ModeWhite Hot18 color palettes (includes White Hot)✅ More options
VideoausgabeCVBS (NTSC)CVBS / USB2.0✅ Match (more flexible)
Stromversorgung4.5–18V4.5–20V✅ Match
Stromverbrauch<0.75W✅ Low power
Maße25.8×25.8×28mm17.3×17,3×35,6mm⚠️ Different structure
Gewicht38G21G (without lens)⚠️ Lighter
Betriebstemperatur-40°C~+80°C-40°C~+70°C⚠️ 10°C lower upper limit
Erkennung / Recognition / ID Range1.1km / 250M / 170MNot specified⚠️ Depends on lens
Depth of Field1.69m–∞Not specified⚠️ Not defined
TV-SystemNTSCCVBS-Ausgabe
( PAL oder NTSC )
✅ Match
Uncooled 640x512 12μm LWIR Thermal Camera Module with 9.1mm Athermal Lens
Ungekühlt 640×512 12μm-LWIR-Wärmekameramodul mit athermischer 9,1-mm-Linse

2. Summary of Compatibility

KategorieKompatibilitätComments
Core Imaging Performance✅ Fully compatibleSame resolution, pixel pitch, Empfindlichkeit
Optical Lens / Sichtfeld✅ Nearly identicalFOV difference <3°
Signal & Stromschnittstelle✅ CompatibleCVBS and USB output, wide voltage range
Image Algorithms✅ Enhanced18 palettes, NUC + 3DNR + DDE
Mechanical Size / Gewicht⚠️ DifferentMini Series smaller and lighter
Environmental Tolerance⚠️ Slight differenceOperates up to +70°C (vs. +80°C)
Bildrate⚠️ 50fps vs 60fpsMinor gap for fast motion scenes

3. Technical Evaluation

Das Mini-640-CVBS module meets or exceeds most of the customer’s core performance indicators.
Es ist 12μm uncooled VOx sensor, ≤40mK thermal sensitivity, und F1.0 athermal lens ensure high-quality thermal imaging even under harsh environmental conditions.

The only parameters that differ slightly are:

  • Bildrate: 50fps (instead of 60fps)
  • Operating temperature: +70°C (instead of +80°C)
  • Physical size: Smaller footprint, longer length

These variations are typically negligible for UAV, Sicherheit, and inspection applications.


4. Recommended Applications

  • UAV / Drone Thermal Imaging
    • Leicht und kompakt, ideal for airborne integration.
  • Sicherheit und Überwachung
    • Detects human or vehicle heat signatures in total darkness.
  • Industrielle Inspektion
    • Used for electrical fault detection and equipment monitoring.
  • Brandbekämpfung / Suchen & Rettung
    • Locates hotspots or victims through smoke or fog.
  • Outdoor- und Wildtierbeobachtung
    • Clear thermal visibility in night or low-light conditions.

5. FAQs

1. What does “Athermal Lens” mean?

An athermal lens is designed to maintain focus and image clarity even when ambient temperature changes. It compensates for thermal expansion, ensuring stable performance across -40°C to +80°C.

2. Why is the refresh rate only 25Hz instead of 60Hz?

Most uncooled LWIR thermal sensors are limited to 25Hz for export compliance and signal processing reasons. Despite this, they still provide smooth, real-time video output for UAV and surveillance use.

3. Can this module output HDMI or IP video instead of CVBS?

This version supports analog CVBS output. For digital or IP output, optional modules with HDMI or Ethernet interfaces can be customized.

4. Is this module suitable for drone integration?

Ja. With its lightweight 38g design, wide voltage input (4.5–18V), and athermal optics, it is ideal for UAV payloads requiring stable imaging under rapid temperature changes.

5. What is the detection distance of 1.1km based on?

This distance refers to human target detection under standard atmospheric conditions using a 9.1mm lens. Actual performance may vary depending on humidity, Umgebungstemperatur, and target size.


6. Abschluss

Das Mini-640-CVBS Thermal Module offers excellent compatibility with the customer’s specified requirements.
It delivers high thermal sensitivity, geringer Stromverbrauch, und flexible interfaces in a miniaturisiert, rugged design.
With its robust VOx detector and athermal optics, it’s a perfect fit for UAVs, portable imaging devices, and security systems.

Mini-640-CVBS fully meets your application needs, with minor differences in frame rate and temperature range that do not affect performance.

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